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Electrical Assembly, Integration, and Testing (AIT)

Comprehensive execution, installation, and testing process for electrical systems and products.

Internal Electrical Work

Internal Electrical Work of a specific system, building, or product is currently in the active stage of execution, installation, or review. It generally signifies that:

  • Work is Underway: Electricians or technicians are actively engaged in installing conduits, wiring, electrical panels, and components.
  • Specific Scope: Focuses on internal electrical systems rather than external power or utility connections.
  • Project Stage: Typically during the “rough-in” or “second fix” phase, before final finishes like drywall.
  • Workflow Status: Indicates project progress and team responsibility within an ERP or management system.

Assembly and Integration

  • PCB Assembly (PCBA): Mounting electronic components using SMT or THT, followed by soldering.
  • Sub-assembly: Building smaller units like wiring harnesses or power supplies.
  • Final Product Assembly (Box Build): Integrating all components into the final enclosure.
  • Finishing Processes: Applying protective or aesthetic finishes such as powder coating.

Testing and Quality Control

  • In-Process Inspection: Quality checks at each stage of assembly.
  • Electrical Testing: Measuring resistance, voltage, and capacitance to ensure compliance.
  • Functional Testing: Ensuring the product operates correctly under simulated conditions.
  • Safety and Certification Testing: Compliance with CE, FCC, UL, etc.
  • Environmental Testing: Evaluating durability under extreme conditions.

Packaging and Distribution

  • Final Quality Audit: Full inspection before shipment.
  • Packaging: Ensuring damage-free delivery.
  • Shipping: Dispatching to customers or distribution centers.